I think I got a decent amount of progress on the cat isolation shelter today.
The first thing I wanted to do today was measure out and cut the remaining floor boards for the second level.
I started out with more of the 1×4 boards, but found a bit of a problem at the edge. The remaining space was too wide to use another of these boards by around an inch.
I did have a single 1×6 board, left over from when I guilt the low raised beds in the east yard. This one was never used because it has some damage and is rather warped, but I only needed 23 inches.
The board was too wide, though. I marked the overhang from below, but was stuck with how to cut the excess off. I wasn’t about to drag the table saw out of the sun room for just one cut, and the piece was too small to use the circular saw. I ended up getting my jigsaw and using that. The cut was a bit wonky, but it’ll do!
The next step was to paint the floor boards and half the verticals. I didn’t have a lot of room on the saw horses, so I painted the verticals on their edges, as well as their ends. I supposed the cut ends didn’t need to be painted, since they’ll be hidden once they are screwed into place, but I did them anyway.
While those were drying, I needed to figure out what to use to build the removeable insulated shelter box. Inspired by a comment, I decided to see what I could salvage from the remaining pallet.
This pallet has some charring on it, and quite a bit of damage. I used the circular saw to cut along both sides of the 2×4 supports (I can’t remember what these are actually called), doing one side, then flipping the pallet to do the other side. Some of the pieces were already split, or split while being cut, but most of them stayed intact.
That worked well until the very last section. The remains of the pallet kept wanting to move and jump about, and using the circular saw was just too dangerous. I ended up using the jig saw for the last pieces.
That left me with a completely uneven stack of short boards. I wanted them to be even and equal in size, so I made use of the screw clamp on the miter saw to cut stacks of them. I could fit 7 of these pieces at the same time. The screw clamp could hold a higher stack, but any higher and the top pieces would be above the guide that the stack is pushed up against, to ensure cuts are straight.
With the first stack, after shaving off one end to make them all even, I measured what was left and decided to cut the stack to 13.5 inches. This was a length that all the pieces were long enough for.
When I started the next group, though, I found some were shorter than 13 inches!
I continued to cut stacks of 7 to 13.5 inches with the longest pieces, then did then did the last short ones at 12.5 inches. In the Instagram photo, the two stacks in the foreground are 13.5 inches, and the one stack at the far end are the 12.5 inch pieces.
Some of these will not be useable, but that can be sorted out later. At this point, my thought is to make the box, then add insulation around the outside. That can be tacked into place with just enough pieces of lath to make sure the insulation doesn’t get scratched at. The cats like using the rigid insulation for scratching! The main thing will be to keep the box light and easy to move, while still being large enough for a cat to enjoy hiding out in it.
I haven’t quite decided how to do the entry. I could just leave one side open, but that won’t give a convalescing cat that cave-like feeling of security. So it will need to be at least be partially covered, but not so much that we see or can’t reach inside for cleaning.
I’ll work that out, later.
For now, though, I at least have the materials to get started.
It is now time to head out to do my evening rounds. The paint on the uprights should be dry enough to flip them to paint the other half. By morning, they will be dry and the uprights can be set in place, then the floor boards on the ends can be cut to fit around the verticals.
I think, before the floor boards are added permanently, I’ll see if I can added a lounging shelf or two, about half way up one or both levels. Just a little something extra. We shall see.
For now, though, it’s time to get back outside and get the other half of those verticals painted.
I’m starting to get quite low on paint, though I’m honestly surprised I still have any at all at this point!
The whole thing is coming along quite nicely, though. I’m no carpenter, but I’m happy with how things are working out.
The Re-Farmer
The Re-Farmer 