Well, I’ve done as much as I can, repairing and reinforcing the donated catio shelter. I think it’s going pretty well – and the cats already like it!
Here is a slideshow of what was done today.
In the first photo, a support is being added to the back of the catio. The catio is sitting on one end, and I was able to reach inside through the open space in the back that was soon to be covered with wire mesh. I found a scrap piece of wood I cut to fit snuggly between the the middle of top and bottom frame pieces – snug enough that it stayed in place, even while the catio was on its side. Once it was centred, it was attached with screws. This will prevent any potential sagging in the middle – because I know that cats will be jumping on top! – as well as giving something extra to secure the wire mesh to.
,The catio is 5′ 3″ long. The roll of quarter inch wire mesh I got is 5′ long. Taking into account the width of the frame pieces, that meant I could cover the back of the catio, with half an inch on each side with which to secure it to the frame. In the second picture, you can see that I stapled the wire mesh in place.
You can also see, there is no way those staples were going to hold. However, stapling the new piece to the frame kept it where I needed it until I could secure it properly. I was also able to staple both old and new wire mesh to the new support in the middle, which kept things from wobbling around too much.
I then went nuts with pieces of wood lath, which you can see in the third image.
With the metal corner braces screwed onto the bottom of the catio, it now had metal bits that were not flush with the wood. I didn’t want to be dragging screw heads on the ground, or getting grass caught in the metal, if we had to move it. For now, I’ve added pieces of wood lath – which are exactly the same width as the frame pieces – to the bottom, flush against the metal braces. Eventually, we want to add something to the corners, over the metal braces, so that there is no gap for a cat to potentially reach under and dig its way out. We haven’t figured out what do use for that, yet. All in good time.
Once the bottom pieces were nailed in place, the catio got flipped onto its front. The wood lath comes in 4′ lengths, and the catio is 4′ high, so that worked out perfectly. The new vertical support inside the back of the catio is wider, though, so I centred two pieces to go over that.
It wasn’t until I’d already attached the pair of them to the frame at one end, that I realized one of them was shorter than the other by almost 2 1/2 inches! That was okay, though. When I added the horizontal pieces at the top and bottom, they were each marked and cut to individual lengths, so the gap was filled that way. Last of all, the vertical pieces attached to the frame.
Framing the mesh on the back had to be done rather carefully. There’s only that half inch of mesh attached to the frame, and I wanted to make sure there were plenty of nails that were inside the mesh squares, so that if something pulled or pushed onto the mesh, the nails would keep it from getting pulled out from between the wood. At the same time, the nails couldn’t go too close to the edge, or the wood lath would start splitting. Plus, the nails I was using were finishing nails I’d collected from what the cats had knocked onto the floor over the winter. I’d sorted out all the finishing nails from the rest, but only by type, not by size. A lot of them were thicker nails that would also split the wood, so I had to pick through the lid I was using as a tray to hold them, selecting those that weren’t too thick or too long or too short… there don’t seem to be a lot that were juuuuust right.
The main thing, though, is that the mesh is now securely attached to the frame. There is enough overlap between old and new wire mesh that I don’t think it also needs to be “sewn” together, but if it does, the wire that was used to keep the roll of mesh together was set aside for this, just in case.
That done, there were still a couple more areas to patch up. On each side, the bottom corner near the back was rusted out. You can see the larger rusted out area in the next photo of the slide show.
I didn’t have to break open the second roll of quarter inch wire mesh, though. I had a small amount left over from when I made the soil sifter, a couple of years ago. The rusted out areas of mesh were cut out. After determining how large the mesh needed to be to cover the holes, I made sure to cut them so that the two sides that would not be attached to the frame had the lengths of wire ends sticking out. When the new mesh was lined up with the old mesh, those ends were twisted around the old mesh to secure the patch in place. Then pieces of wood lath were cut to extend beyond the patches and nailed into place to secure them.
You can see the finished larger patch in the next photo – with Syndol on top! He was very curious about what I was doing, to the point I had to be careful not to hammer a paw!
So the wire mesh is now all patched up were needed!
That was where I stopped for the day, but there is still some repair needed. Along the hinge side of the door, some of the staples have popped off, and some of the wire mesh at the edges have become detached from each other. The easy way to fix it is with more wood lath, but the hinges have to be kept clear. The door also swings all the way open, and any wood lath added would prevent that. I need to come up with an alternative that is super thin. I do have some metal strips that I used on the raised bed covers, but the holes in that are larger, for screws, not nails. I don’t want to use screws for this, as I’d have to put in quite a few to secure the mesh, and I don’t want to be making that many large holes in the frame. The metal is soft enough, I might be able to nail through it, though. I’ll have to test that out, when I next get a chance.
Which won’t be tomorrow.
Meanwhile, with things as secure as they are now, I set the catio upright again and opened the door wide.
Syndol immediately found the door and started exploring. I lifted him onto one of the shelfs, and he promptly settled in the cloth hammock that is still secure. It took a bit longer for several kittens to find the door and explore as well.
I got rained on a few times while working on this, and we’re supposed to get more rain tonight, so I found a sheet of plastic and set up a temporary roof. This way, the cats can go inside and hang out on the shelves or the one secure hammock, and take shelter from the rain. In the last picture, you can see Syndol inside the covered catio.
There are a couple of fixes I’m going to have to get my younger daughter to do. I’m too broken to be able to go inside the catio to do them.
One is to add more corner brackets to reinforce the top corners of the frame, as has already been done in the bottom corners. We won’t be adding the flat plates on top of the corners, like the underside of the frame has, since the top will be covered with roof panels, and that will add its own layer of stability to the frame.
The other fix is to replace the torn cloth hammock. Those are stapled in place, but we’ll figure out some other way to attach the new cloth.
This won’t be done any time soon, but the very last thing we want to do is pain the whole thing – especially the new wood that was added – black. The wire mesh will be painted black as well, so that it’s easier to see through. We could probably get away with just a quart of paint for this job, too, which should be in budget.
For now, I’m happy with the progress made. With the last little fixes, we can use it as an isolation shelter right now, until the real one is finished. We don’t have to rush that job, now.
I’m so very thankful that the rescue was able to pass the catio on to us!
The Re-Farmer
The Re-Farmer 