Isolation shelter build started

I’ll be honest, here. We’re really just winging it on this build, even though it’s going to be quite a bit more complex than the kibble house and water bowl shelters. It all comes done so what materials we can scavenge.

There are plans, however!

Plans that needed to change, but still plans! 😁

The original plan was for a 4′ x 4′ cube, divided up inside to have an enclosed shelter that will be insulated, a not quite enclosed shelter for a litter pan, and two levels with space for food and water bowls, and just hanging out.

We had a couple of pallets that were left by the roofers. My original intention was to dismantle them and use the wood mostly for the floor.

That did NOT work out!

The pallets are nailed together mechanically. The nail heads are deeply embedded in the wood – and the wood is quite thin. When I tried to pry them off, the wood started splitting.

Time for plan B!

The pallet will be the floor, more or less as is.

I measured the pallet’s length and width at the boards inside, and each side was slightly different. I brought over the circular saw and cut the ends flush to the outside boards. The most damaged side will be the bottom of the floor.

I could still work with 4′ lengths on two walls, and the other two will be 40″, to fit on the pallet. The shelter will still be 4′ tall.

For the main parts of the frame, I’m using the true-to-size salvaged 2 x 4 lumber in the barn. There’s hardly any of that left, but there’s enough for this project. It feels like a shame to “waste” it on something like this. The wood is old and the ends have started to rot a bit, but it’s really solid and heavy wood. It is, however, what we have, so that’s what we’ll use. Other parts of the build will have more modern, standard 2×4’s, which are not true to size, and are quite a bit lighter. We have even less of that, so we’ll have to plan accordingly.

For now, I’ve cut lengths to make the front and back panels, which will be 4′ square. The frame will be attached directly to the pallet once put together, but that won’t happen quite yet. The dirt floor of the garage is pretty level, but not flat, mostly due to shallow tire ruts. Right now, the pallet can’t lie flat on the ground. I’m heading into the nearer city tomorrow, and will be looking at what wheels are available, and affordable.

Once the pallet has its wheels, it will be able to straddle the uneven parts of the floor, and be sturdier to work on.

Once the “box” is framed out, the interior will be worked on, including things like extra surfaces for cats to lie on, something they can scratch at, and so on. Once that’s all figured out, access panels or hinged doors will be made so that the litter box, food bowls and enclosed shelter can be reached from the outside. For the enclosed shelter, what I will probably do is make an insulated box that can be removed completely, if necessary.

I haven’t fully decided on how to do the roof. It will most likely be a low slope metal roof. I just haven’t decided how I want to make the slope while not having any gaps.

Last of all, the welded wire hardware cloth will be added to those walls that are not enclosed with wood. We might not be able to pick that up until the end of the month, though. Unless we find something on hand that we can use.

Anyhow. That’s progress so far. Reworking the plans and making the first cuts for the frame.

Little by little, it’ll get done!

The Re-Farmer

3 thoughts on “Isolation shelter build started

  1. The pallets I’ve encountered always seem to be nailed with spiral fluted nails–basically a nail crossbred with a screw. :-) They go in okay, but as you noticed, are nearly impossible to remove.

    When I was building shelves with pallet wood, I used a circular saw with a “demolition blade” to dismantle the pallets. These blades are designed to cut through wood, and any nails that might be along the cut line.

    These blades aren’t expensive and seem to be easily available. Also, despite the “demolition” name, the cuts are quite smooth.

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    • How did you reach all the joins with a circular saw??

      I had a reciprocating saw with blades that could cut through metal as well as wood that would have worked beautifully for that. Unfortunately, it was pretty cheap and only lasted a couple of years. Granted, it saw a LOT of work in that time, but still…

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      • I needed only short boards, so I set the pallet up on edge, made sure it wouldn’t move (important) then cut between the flat thin boards and the outside stringers. I then set the pallet back down flat and cut along each side of the center stringer.

        If I need long pieces, I will support the long flat boards with a couple pieces of wood, one on each side of that center stringer as close as possible to that stringer, and tall enough that the center stringer is off of the floor. Then I’ll hammer downward on the center stringer.

        I’ll repeat the support & hammer process for each flat board.

        I did find this and it extends what I do with the center stringer….to all the stringers….no saw needed…just a hammer and some scrap 2 by 4 wood.

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