Today has been a very windy and rainy day, but I still managed a bit of progress on the cat isolation shelter. I kept the garage door closed because of the weather, or course. Usually I have it open for light and fresh air, but the winds were blowing in from the south today, and that door faces south. I was surprised by just how much that door was rattling and shaking in the wind, even with the truck parked outside, right in front of it, acting as a bit of a wind break!
All was warm and dry inside the garage, though, so that worked out well.
I decided to work on the frame that will be supporting the clear roof panels, starting with the board that would support the piano hinge in front.
The piano hinge has 18 screw holes in each half, and came with its own little baggie of screws. I started by centering the hinge on the board, with a plan to attach the hinge at each end, then continuing on the shelter itself.
I had problems with the very first screw.
The head broke off!
If the screws that came with it were going to break that easily, I was not going to use the rest!
I did have the remains of a box of small screws that I used on the catio roof that were the right size, so I used those, instead.
After securing the hinge to the board at each end, I set it up on top of the shelter. I dug around the garage and found a strip of aluminum thin enough that I could use it as a spacer between the frame and the board. The board had a slight bend in the middle, so that got weighted down with a couple of bricks.
I didn’t have enough screws for all the holes in the hinge, but there’s enough to hold it in place. I’ll have to pick up more screws later to finish the job.
In the first photo above, you can see some of the empty screw holes. I made sure the ends and the middle were secure. I supposed I could use the screws that came with it for the rest, but it’s not worth potentially filling the holes with broken screws I won’t be able to get out later.
Once that was in place and the spacer removed, I had three boards to attack to the hinged piece. I used one to work out exactly how I wanted them positioned. The overhang is slightly longer in the front than the back. After marking where it lined up with the frame, I used that to mark the other two boards.
I spent a fair bit of time making sure they were exactly where I wanted them, then screwed them in place.
That left three ends in the back that needed something to keep them from wobbling around when the roof pieces are attached.
Once again, wood lath to the rescue!
The distance from one side to the other is 4′, which is the length of the wood lath. I find the most even piece out of the new bundle I could find, and simply nailed it to the ends of the roof supports.
If you click through to the next photo above, you’ll see what it looks like, open. Instagram doesn’t work with having both portrait and landscape orientation photos in a slide show, so things are a bit cut off in the image. The end of the roof support reaches the rafters!
While the piano hinge would allow for the roof to open all the way flat, the overhang will let it open only so far. Later, I might at something that can be used to hold it propped open, but that can wait.
Last of all, I added another piece of wood lath under the three boards. You can see it in the last photo. I lined it up with the edge of the frame, and then used wood glue to secure it, with the bricks to weight it down as it dries. This piece is to make sure the boards don’t slam right against the frame when it closes. It will eventually be further secured with nails.
The roof panels will not be added until last, though.
From this, I started working on attaching the front door/ramp. After checking how it fit into the opening, I cut a small piece of wood to attach under the horizontal top, as a stopper for the ramp.
It was remarkably difficult to attach this to the underside of the 2×4! Quite awkward, and one of the screws seem to be hitting something harder in the wood.
The next step is to attach the hinges to the door, then to the frame, but that’s when my husband came to the garage to let me know my daughter needed help with the taps. There is no signal in the garage at all, so they couldn’t message me to ask me to come to the house.
Well, at least I got a bit done!
Once the door/ramp is on, and a latch installed, it’ll be time to add the clear panels – which still need to be cut to size! It’s starting to look like we won’t be able to set up the table saw in the sun room, after all, so I’ll need to figure out some other way to cut it. If I can keep it from vibrating too much, I could use a jig saw.
I’ll cut it by hand with the pull saw, if I have to.
Ever since my brother told me this stuff can possibly shatter while being cut, I’ve been incredibly hesitant about using any of the tools we have.
It’s so close to being done, but there have been so many interruptions!
Of course, getting those shut off valves and installing them so we could have running water in the house was most definitely a higher priority!
Little by little, it’s getting done.
The Re-Farmer
The Re-Farmer 